major_clanger: Clangers (Royal Mail stamp) (Moon Clanger)
[personal profile] major_clanger
Via [livejournal.com profile] daveon, a video of the latest test flight of SpaceX's 'Grasshopper' - a test vehicle for landing and reusing the first stage of the Falcon 9 rocket used to launch the Dragon resupply capsule to the Space Station.



Leaving aside the slightly cheesy choice of music, I'm very impressed by this. What SpaceX are trying to do is really hard. If you think about it, what you have is a a very large metal tank - a railway carriage would fit comfortably inside - that is mostly empty, and a rocket engine at the bottom. Not only are you trying to balance something tall and thin on a single engine's thrust, but the entire setup will be very sensitive to side winds. You now want to have this take off, climb, hover, and then descend again to land vertically.

Those of you who were watching space developments in the early to mid-90s may recall DC-X, a technology demonstrator for a vertical takeoff and landing rocket. Grasshopper is trying to replicate what DC-X did, but with a much larger vehicle that is likely to pose much greater control challenges.

So why is SpaceX trying to do this? DC-X was meant to be the first step towards a true single-stage-to-orbit (SSTO) launch vehicle, that would be completely reusable by virtue of not having to dump stages on the way up. But space launchers have stages for a good reason: it is very difficult to cram enough fuel to get to orbit into a structure light enough that a rocket can attain enough speed to get there. That's why rockets throw away parts of their structure on the way up. SSTO proved to be a dead end as it just didn't seem that anyone could realistically build a vehicle light enough to reach orbit, let alone carrying any payload. (DC-X showed that the takeoff and landing would work, but was very limited in performance, and I recall a rather acid comment that it was not so much SSTO as single-stage-to-six-thousand-feet.)

SpaceX isn't expecting to get all the way to orbit with a single stage. Instead, it wants to recover the first stage of Falcon 9 for reuse. The way it hopes to do this is to use some of the excess performance of the rocket to allow there to be some spare propellant left over at the end of the first stage burn. You might not think that would do a lot of good, seeing as how a few hundred tons of LOX and kerosene are needed to get the rocket to that point. But all that fuel went into accelerating the mass of the upper stage and payload. The separated first stage is mostly empty fuel tank, and it turns out that not much residual fuel is required to cancel out the speed it's gained and even send it back towards the launch site. Then, the last remaining fuel will in theory allow it to touch down back where it started, and it's that part of the process that Grasshopper is meant to test out.

On another note, I wonder what SpaceX used to film the flight? I can't believe a helicopter with crew would have been allowed anywhere near; perhaps one of those little remote-control helicopter cameras that seem to be all the rage for news-gathering?

Date: 2013-04-24 10:08 pm (UTC)
From: [identity profile] daveon.livejournal.com
There's some 'odd' rules on drone aircraft use in the US, so I assumed a normal helicopter, but you have a good point - it's relatively insane to fly next to THAT.

I'm more interested in how SpaceX are working on staging landing sites across the US because these vehicles will need to take off and land down site of the launch, quite some distance. It's unlikely they'll have enough fuel to return to launch site. They've options on sites in CA, TX and FL now.

I'm assuming that their proposed second stage system, which will work the same way will be able to do a sub-orbital 'once around' flight.

I'm interested to know what the next test steps are. I assume they'll do some engine restart tests on previously fired engines, to prove they can do the restart, then I guess it would be drop tests.

I have to give Musk his due, he's doing some very cool stuff. If only I was a younger engineer :)

Date: 2013-04-24 10:54 pm (UTC)
From: [identity profile] cartesiandaemon.livejournal.com
Oh wow. I know nothing about it, but that's really impressive.

Date: 2013-04-25 06:41 am (UTC)
From: [identity profile] davidwake.livejournal.com
Thunderbird 3 did this back in 1965.

Date: 2013-04-25 08:29 pm (UTC)
From: [identity profile] non-trivial.livejournal.com
What about the structural aspects? Am I right in thinking that some of the early ICBMs/rockets used the pressurised propellant tanks to add rigidity?
Edited Date: 2013-04-25 08:32 pm (UTC)

Date: 2013-04-25 09:39 pm (UTC)
From: [identity profile] major-clanger.livejournal.com
Yes - Atlas did, to the extent that they came pressurised from the factory and had to be kept that way otherwise they would collapse.

These days most rockets use techniques such as machining a grid structure into the inside tank walls to make them strong enough not to need this, but tanks are pressurised during flight and this should help with a rocket's rigidity.

Date: 2013-04-26 09:06 am (UTC)
From: [identity profile] non-trivial.livejournal.com
I suppose I'm wondering if there is lower structural rigidity in an almost-empty first stage coming back in to land; I can see there being all kinds of nasty torsional and flexural modes on top of the already non-trivial problem...

Date: 2013-05-03 09:19 am (UTC)
From: [identity profile] sbisson.livejournal.com
Stabilised zoom lens on a helicopter at a mile or so away. Much like the kit used for the Boat Race.

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